Senior Quality Process Engineer

Job Description

DBG is a full-service organization that is committed to providing our customers with exceptional quality, on time delivery and cost saving opportunities. DBG supplies high quality metal stamping & fabrication to the automotive, heavy truck and appliance industries. At DBG, we rely on the strength and experience of our Associates for our success.


Shift: Days (8:00 AM - 4:30 PM).


General Responsibility:
Develops, implements and maintains systems to ensure conformance to customer requirements. Co-ordinate's layouts, process flow, PFMEAs, control plans, inspection plans and other quality documentation to ensure processes are in place which will provide optimum product quality.


Specific Responsibilities:

• Maintain and encourage safe work environment and good housekeeping.
• Develop optimized processes through continuous upgrading of Control Plans and Process Inspection Sheets.
• Reviews drawings for products and confirms the processes to build the part.
• Builds Control Plans, Inspection Plans and PFMEAs from scratch for new launches.
• Leads Safe Launch plans & implementation. Co-ordinates GP12 activities for all new launches.
• Coordinate all SPC and Process Capability studies with respect to manufacturing processes.
• Act as technical resource to all departments as requested.
• Adhere to Company policies and procedures and ISO9001, IATF16949, ISO14001, CT-PAT & ISO45001 & Controlled Goods audits.
• Acts as a customer liaison for all assigned launches and quality concerns.
• Maintains gauge calibration/MSA system.
• Performs inspection audits on the production floor daily.
• Supports the QM with internal and external audits.
• Provides technical support for product quality improvements.
• Evaluates in-process and analytical data, performs root cause analysis and implements corrective actions for process related concerns.
• Uses 8D (Or similar as directed by the customer) for problem solving methodology and for product and process improvement.
• Provides technical specifications and works with purchasing in vendor selection.
• Assists in the installation, training and startup of new projects, QA Training and vendor PSW/PPAP's.
• Supports the Teams on MRP / PIT implementation and data input for routing and processes (optimize processes through continuous auditing of cell/dock/process/incoming material.
• Associate adheres to all Management Systems, ie. Quality, Health & Safety and Environmental.
• Initiates technical improvements and training in Quality/Production departments. (i.e. First off/Last off control plans, metrology training, lot control/traceability).
• Work in compliance and conform to QMS, EMS and H&S standards, Policies, Objectives, Impact & Aspect and Hazard and Risks.
• Works as a Team Member in all situations.
• Other related responsibilities assigned by Quality Manager.

Education Required:

• Post-Secondary Diploma and experience in technical areas, C.E.T. or Professional Engineering Designation.

Experience Required:

• 3 - 5 Years' experience in an automotive manufacturing environment.
• Knowledge of process flow and optimization, cellular manufacturing engineering MRP experience an asset.

About DBG Canada:

DBG has been providing our Partners/Customers with manufacturing solutions for over 49 years. In 1976, Joe De Biasi started operations as a Tool and Die Manufacturer when he opened a small, 4-person company called De Biasi Tool and Machine Limited. Five decades later, that company has transformed into DBG – The De Biasi Group. Today, DBG is made up of 5 facilities located in Canada, USA and Mexico supplying major OEMs with stamped, fabricated, assembled, and sequenced products and services.